CURRENT TREND, CONCEPTS AND CHALLENGES IN REMANUFACTURING OF THE INDUSTRIAL PRODUCTS

Alexandru-Eugen DIACONESCU, Gheorghe OANCEA

Abstract


The depletion of raw materials and the escalation of environmental degradation have been the main driving forces for the development of an industrial process that is environmentally and consumer-friendly. The main environmental advantages of remanufacturing are reduced energy use and a minimal carbon dioxide production, while consumers are drawn to the practice since it makes cutting-edge products available at much reduced costs. This study investigates, based on the literature, the main concepts behind the remanufacturing process, the benefits and drawbacks of operating a company based on the remanufacturing process, and the most recent developments that are brought on by innovative manufacturing technology.

Full Text:

PDF

References


Ijomah, W. A model-based definition of the generic remanufacturing business process University of Plymouth, 2002. http://hdl.handle.net/10026.1/601

Abdulrahman, M., Subramanian, N., Liu, C., Shu, C. Viability of Remanufacturing Practice: A Strategic Decision Making Framework For Chinese Auto-parts Companies, Journal of Cleaner Production, vol. 105, p. 311-323, 2015. https://doi.org/10.1016/j.jclepro.2014.02.065

Xing, S., Jiang, Z., Zhang, X., Wang, Y. Product Design Scheme Generation and Optimization Decisions While Considering Remanufacturability, Mathematics, vol. 10, no. 14, p. 2477, 2022. https://doi.org/10.3390/math10142477

Sundin, E. Product and process design for successful remanufacturing. Production Systems, Dept. of Mechanical Engineering, Linköpings Universitet, 2004

Orsdemir, AKemahlıoğlu-Ziya, ., E., Parlaktürk, A. Competitive Quality Choice and Remanufacturing, Prod Oper Manag, vol. 23, no. 1, p. 48-64, 2013. https://doi.org/10.1111/poms.12040

Yang, S., Kaminski, J., Pepin, H. Opportunities for Industry 4.0 To Support Remanufacturing, Applied Sciences, vol. 8, no. 7, p. 1177, 2018. https://doi.org/10.3390/app8071177

Milios, L., Matsumoto, M. Consumer Perception Of Remanufactured Automotive Parts and Policy Implications For Transitioning To A Circular Economy In Sweden, Sustainability, vol. 11, no. 22, p. 6264,2019, https://doi.org/10.3390/su11226264

Sawe, F., Kumar, A., Kumar, V., Agrawal, R. Assessing People‐driven Factors for Circular Economy Practices In Small and Medium‐sized Enterprise Supply Chains: Business Strategies And Environmental Perspectives, Bus Strat Env, vol. 30, no. 7, p.2951-2965,2021. https://doi.org/10.1002/bse.2781

Fofou, R., Jiang, Z., Wang, Y. A Review on the Lifecycle Strategies Enhancing Remanufacturing, Applied Sciences, vol. 11, no. 13, p. 5937, 2021. https://doi.org/10.3390/app11135937

Abdulrahman, M., Subramanian, N., Liu, C., Shu, C. Viability Of Remanufacturing Practice: a Strategic Decision Making Framework for Chinese Auto-parts Companies, Journal of Cleaner Production, vol. 105, p. 311-323, 2015. https://doi.org/10.1016/j.jclepro.2014.02.065

Subramoniam, R., Sundin, E., Huisingh, D. Riding the Digital Product Life Cycle Waves Towards A Circular Economy, Sustainability, vol. 13, no. 16, p. 8960, 2021. https://doi.org/10.3390/su13168960

Peng, S., Yang, Y., Li, T.. Smith, T., Tan, G. Zhang, H. Environmental Benefits of Engine Remanufacture in China’s Circular Economy Development, Environ. Sci. Technol., vol. 53, no. 19, p. 11294-11301, 2019. https://doi.org/10.1021/acs.est.9b02973

Wen, B., Xie, X., Wang, B. Review of Remanufacturing for Automotive Components, AMM, vol. 182-183, p. 482-485,2012. https://doi.org/10.4028/www.scientific.net/amm.182-183.482

Hu, J., Jiang, J., Li, H., Yang, X., Xu, H., Jinet, Y. al., Effect Of Annealing Treatment On Microstructure and Properties of Cr-coatings Deposited on Aisi 5140 Steel by Brush-plating, Coatings, vol. 8, no. 5, p. 193, 2018. https://doi.org/10.3390/coatings8050193

Zhang, C., Li, Y., Xu, X., Zhang, M., Leng, H., Sun, B. Optimization of Plating Process on Inner Wall of Metal Pipe and Research on Coating Performance, Materials, vol. 16, no. 7, p. 2800, 2023. https://doi.org/10.3390/ma16072800

Liang, X., Chen, Y., Zhang, Z., Wei, S., Guo, Y., Xu, B. Research on Automatic High Velocity Arc Spraying Technique and Metastable Coating Materials, Adv. Manuf., vol. 1, no. 1, p. 97-101, 2013. https://doi.org/10.1007/s40436-013-0012-7

Stanisic, J., Kosikowski, D., Mohanty, P. High Speed Visualization and Plume Characterization of Hybrid Spray Process, International Thermal Spray Conference, 2006.https://doi.org/10.31399/asm.cp.itsc2006p1021

Wang, W., Liu, Y., Xing, F., Xie, H. Laser Remanufacturing Technology and Its Applications, AMR, vol. 139-141, p. 1424-1427, 2010. https://doi.org/10.4028/www.scientific.net/amr.139-141.1424

Dong, S., Xu, B., Wang, Z., Ma, Y., Liu, W. Laser Remanufacturing Technology and Its Applications, SPIE Proceedings, 2007. https://doi.org/10.1117/12.782335

Wu, D., Liang, J., Wang, H., Yu, J. Investigative on the remanufacturing process of TC4 blade based on selective laser melting and CNC machining, Journal of Materials Research and Technology, vol. 21, pp. 450–464, Nov. 2022, doi: 10.1016/j.jmrt.2022.09.039

Qunli, Z., Wang, L., Mei, X., Jianhua, Y. Development of Laser Surface Modification Technology, Chinese Journal of Engineering Science, vol. 22, no. 3, p. 71, 2020. https://doi.org/10.15302/j-sscae-2020.03.010

Dong, S., Xu, B., Wang, Z., Ma, Y. Liu, W. Laser Remanufacturing Technology and Its Applications, SPIE Proceedings, 2007. https://doi.org/10.1117/12.782335

Manolescu, A., Oancea, G., Pescaru, R., Udroiu, R, Badan, I. Redesigning and Manufacturing of Damaged Gears Using Innovative Technologies, Proceedings of the 5th International Conference on Manufacturing Science and Education (MSE 2011), p. 317-320, Vol I, Sibiu, Romania, 2011

Wang, W., Liu, Y., Xing, F., Xie, H. Laser Remanufacturing Technology and Its Applications, AMR, vol. 139-141, p. 1424-1427,2010. https://doi.org/10.4028/www.scientific.net/amr.139-141.1424

Zhao, Y., Sun, J., Zhongqing, J., Cheng, W., Wang, J. Research on Laser Additive and Milling Subtractive Composite Remanufacturing Process of Compressor Blade, JMMP, vol. 2, no. 4, p. 73, 2018. https://doi.org/10.3390/jmmp2040073

Buican, G.R., Oancea, Gh., Martins, R.F. Study on SLM manufacturing of teeth used for dental tools testing, MATEC Web Conf. 94 03002 (2017), DOI: 10.1051/matecconf/20179403002

Saboori, A., Aversa, A., Marchese, G., Biamino, S., Lombardi, M., Fino, P. Application of Directed Energy Deposition-based Additive Manufacturing in Repair, Applied Sciences, vol. 9, no. 16, p. 3316, 2019. https://doi.org/10.3390/app9163316

Piscopo, G., Iuliano, L. Current Research and Industrial Application of Laser Powder Directed Energy Deposition, Int J Adv Manuf Technol, vol. 119, no. 11-12, p. 6893-6917, 2022. https://doi.org/10.1007/s00170-021-08596-w

Love, L., Dehoff, R., Chesser, P., Jordan, B. Application of Directed Energy Deposition For Transformational Challenge Reactor Core, 2019. https://doi.org/10.2172/1891425

Mudge, R.P., Wald, N. Laser engineered net shaping advances additive manufacturing and repair, Welding J., Vol.86, No.1, pp. 58-63, 2007

Wilson, M., Piya, C., Shin, Y.C, Zhao, F. Ramani, K. Remanufacturing of turbine blades by laser directive deposition with its energy and environmental impact analysis, J. Clean. Prod. Vol.80, pp. 170-178, 2014

Gregory, S., Albert, M., Baker, I. Impact of Physical Properties and Accumulation Rate On Pore Close-off In Layered Firn, The Cryosphere, vol. 8, no. 1, p. 91-105, 2014. https://doi.org/10.5194/tc-8-91-2014

Farshidianfar, M., Khajepour, A., Gerlich, A. Real-time Control Of Microstructure In Laser Additive Manufacturing, Int J Adv Manuf Technol, vol. 82, no. 5-8, p. 1173-1186, 2015. https://doi.org/10.1007/s00170-015-7423-5

Sato, N., Matsumoto, M., Ogiso, H., Sato, H. Challenges of Remanufacturing Using Powder Bed Fusion Based Additive Manufacturing, IJAT, vol. 16, no. 6, p. 773-782,2022. https://doi.org/10.20965/ijat.2022.p0773

Gray, C., Charter, M. Remanufacturing and Product Design Designing for the 7th Generation, 2007 https://research.uca.ac.uk/695/

Åkermark, A. Design For Disassembly and Recycling, Life Cycle Networks, p. 237-248, 1997. https://doi.org/10.1007/978-1-4615-6381-5_20

Xing, S., Jiang, Z., Zhang, X., Wang, Product Design Scheme Generation and Optimization Decisions While Considering Remanufacturability, Mathematics, vol. 10, no. 14, p. 2477, 2022. https://doi.org/10.3390/math10142477

Hacco, E., Shu, L. Biomimetic Concept Generation Applied to Design for Remanufacture, Volume 3: 7th Design for Manufacturing Conference, 2002. https://doi.org/10.1115/detc2002/dfm-34177

Yüksel, H. Design of Automobile Engines for Remanufacture with Quality Function Deployment, International Journal of Sustainable Engineering, vol. 3, no. 3, p. 170-180, 2010. https://doi.org/10.1080/19397038.2010.486046

Smith V.M., Keoleian, G.A. The Value of Remanufactured Engines Life-Cycle Environmental and Economic Perspectives Keywords automobiles end-of-life vehicles (ELVs) life-cycle inventory (LCI) rebuilding reconditioning reuse http://mitpress.mit.edu/jiewww.css.snre.umich.edu/

Shahbazi, S., Johansen, K., Sundin, E. Product Design for Automated Remanufacturing - A Case Study Of Electric and Electronic Equipment In Sweden, Sustainability, vol. 13, no. 16, p. 9039, 2021. https://doi.org/10.3390/su13169039

Kane, C., Bakker, A. Balkenende, Towards Design Strategies for Circular Medical Products, Resources, Conservation and Recycling, vol. 135, p. 38-47, 2018. https://doi.org/10.1016/j.resconrec.2017.07.030

Wang, X., Wang, L. WRCloud: a Novel WEEE Remanufacturing Cloud System, Procedia CIRP, vol. 29, p. 786-791, 2015. https://doi.org/10.1016/j.procir.2015.02.011

Haziri, L., Sundin, E., Sakao, T. Feedback From Remanufacturing: Its Unexploited Potential To Improve Future Product Design, Sustainability, vol. 11, no. 15, p. 4037,2019. https://doi.org/10.3390/su11154037

Williams, J., Shu, L. Analysis of Toner-cartridge Remanufacturer Waste Stream, Proceedings of the 2000 IEEE International Symposium on Electronics and the Environment (Cat. No.00CH37082). https://doi.org/10.1109/isee.2000.857659

Lei, X., Huajun, C., Hailong, L., Yubo, Z. Study on lasercladding remanufacturing process with FeCrNiCu alloy powder forthin-wall impeller blade, Int. J. Adv. Manuf. Technol., Vol.90, pp. 1383-1392, 2017

Zhang, X., Hu, J., Sun, S., Qi, G. Extended Warranty Strategy and Its Environment Impact of Remanufactured Supply Chain, IJERPH, vol. 19, no. 3, p. 1526, 2022. https://doi.org/10.3390/ijerph19031526

Zhou, Q., Yuen, K. Analyzing the Effect of Government Subsidy on The Development of The Remanufacturing Industry, IJERPH, vol. 17, no. 10, p. 3550, 2020. https://doi.org/10.3390/ijerph17103550

Deng, Q., Liu, X., Liao, H. Identifying Critical Factors In the Eco-efficiency of Remanufacturing Based on The Fuzzy Dematel Method, Sustainability, vol. 7, no. 11, p. 15527-15547, 2015. https://doi.org/10.3390/su71115527

Peng, H., Jiang, Z., Wang, H. Research On Ecological Efficiency For the Remanufacturing Process Considering Optimization and Evaluation, Processes, vol. 7, no. 9, p. 567, 2019. https://doi.org/10.3390/pr7090567

Yan, H., Dong, S., Xu, B., Cao, Y. Progress and Challenges of Ultrasonic Testing For Stress In Remanufacturing Laser Cladding Coating, Materials, vol. 11, no. 2, p. 293, 2018. https://doi.org/10.3390/ma11020293

Buican, G.R., Oancea, Gh., Manolescu, A. Remanufacturing of damaged parts using selective laser melting technology, Applied Mechanics and Materials, vol. 693, pp. 285–290, 2014, https://doi: 10.4028/www.scientific.net/AMM.693.285

Modak, N., Sinha, S., Panda, S., Kazemi, N. Analyzing a Socially Responsible Closed-loop Distribution Channel with Recycling Facility, SN Appl. Sci., vol. 1, no. 10, 2019. https://doi.org/10.1007/s42452-019-1173-1


Refbacks

  • There are currently no refbacks.


JOURNAL INDEXED IN :