THERMAL TREATMENT OF THE BRAKING SYSTEM: SIMULATION AND MODELING IN ABAQUS
Abstract
This paper investigates the influence of heat treatments on the performance of the braking system, using numerical simulation methods performed in Abaqus. Through a coupled thermomechanical analysis, the temperature and stress distributions in the brake components subjected to intense operating conditions were studied. The developed model allowed the evaluation of the behavior of the heat-treated materials, revealing a reduction in plastic deformations and a more efficient thermal dissipation. The study contributes to the optimization of the geometry and materials used in the braking system components, proposing solutions for increasing safety and durability in automotive and industrial applications.
Full Text:
PDFReferences
. Frățilă Gh, Mărculescu Gh, Sistemele de frânare ale autovehiculelor 1986 (Bucharest: Technical Publishing House)
. Saiprasit Koctniyom, Thermal Stress Analysis of Automotive Disc Brakes, 2000, The University of Leeds School of Mechanical Engineering
. R. Ş. Ionescu, A. Chiru, A. Roșescu, Sistemele de frânare ale automobilelor. Situația actuală și perspective, Buletinul AGIR nr. 1/2014, ianuarie-martie,pp.19-24, http://www.agir.ro/buletine/1953.pdf
. A.L.Crăciun, Evolution of materials for motor vehicles brake discs, International Journal of Engineering, Tom XIII, Fas.3, p. 149-154, 2015
. Șt. Voloancă, Ghe. Frățilă, Cercetări privind solicitările termice ale mecanismului de frânare și influența lor asupra siguranței circulației, http://www.agir.ro/buletine/2080.pdf
. Sadd M., Elasticity Theory, Applications and Numerics, Elsevier Butterworth-Heinemann, 2005
. Grober H., Erk S., Grigull U., 1961, Fundamentals of Heat Transfer, 3rd Ed., McGraw‐Hill, New York, NY
. Marcel Roşca, Alin Casian Blaga, Termotehnică, - Oradea : Editura Universităţii din Oradea, 2008 Bibliogr. ISBN 978-973-759-479-2
. MOLEA Andreia, MERIE Violeta Valentina, SUCIU Ramona Crina, Materiale utilizate în construcția și întreținerea autovehiculelor UTPRESS Cluj-Napoca, 2023 ISBN 978-606-737-681-4
. Gh.Badarau, Proprietatile materialelor metalice, 2007, Note de curs
. Ștefan VOLOACĂ1, Gheorghe FRĂȚILĂ2, Cercetări Privind Solicitările Termice Ale Mecanismului De Frânare Şi Influenţa Lor Asupra Siguranței Circulației, Universitatea „Politehnica“ din București
. VALERIA SUCIU, MARCEL VALERIU SUCIU, Studiul Materialelor Editura FAIR PARTNERS Bucuresti
. MIRCEA RADEŞ - Tensiuni Termice, Editura Printech 2010
. Ion Grindei, Termoelasticitate, Editura Didactică și Pedagocică, 1967
. Incropera, F.P., DeWitt, D.P., Bergman, T.L., Lavine, A.S. Fundamentals of Heat and Mass Transfer. 7th ed., Wiley, 2011.
. Norton, R.L. Machine Design: An Integrated Approach. 4th ed., Prentice Hall, 2010.
. Ozisik, M.N. Heat Conduction. 2nd ed., John Wiley & Sons, 1993.
. Talati, F., Jalalifar, S. "Analysis of Heat Generation in a Disc Brake System." Heat and Mass Transfer, vol. 42, no. 5, 2006, pp. 365–373. DOI: 10.1007/s00231-005-0651-y.
. Yang, F., Liu, Y., and Jin, J. "Thermo-mechanical Coupling Analysis of Brake Discs Based on Finite Element Method." Applied Thermal Engineering, vol. 80, 2015, pp. 140–148. DOI: 10.1016/j.applthermaleng.2015.01.067.
. Smith, J. "Thermal Analysis of Brake Disc Using Abaqus." Simulation & Modeling in Mechanical Engineering, 2020, www.mechanicalengineeringjournal.com/article/thermal-analysis-abaqus.
. Abaqus Documentation, Dassault Systèmes. "Abaqus Analysis User’s Manual." Version 6.14, 2014. Available at: https://help.3ds.com
. Dassault Systèmes. Abaqus 2021 Documentation. 2021. Available at: https://www.3ds.com/products-services/simulia/products/abaqus/
. MATLAB & Simulink, MathWorks. "Modeling Heat Transfer in a Brake System." Available at: https://www.mathworks.com/help/physmod/simscape/ug/brake-system-heat-transfer.html
. Filippone, M., Di Bartolomeo, O., and Polonara, F. "Thermo-Mechanical Analysis of a Brake Disc Using Finite Element Method." Proceedings of the ASME International Mechanical Engineering Congress & Exposition, 2014.
. Popescu, R. "Modeling of Thermo-Mechanical Behavior of Brake Discs Using Finite Element Method." PhD Thesis, Technical University of Bucharest, 2018.
. N. Strömberg (2011), An Eulerian Approach For Simulating Frictional Heating Disc-Pad Systems, European Journal of Mechanics A/Solids, 30 673-683
. David L. McDowell, Rod Ellis (1993), Advances In Multiaxial Fatigue, Ann Arbor
. I. St Doltsinis (2000), Elements Of Plasticity: Theory And Computation, WIT press
. G. T. Houlsby, A. M. Puzrin (2006), Principles Of Hyper-plasticity: An Approach To Plasticity Theory Based On Thermodynamic Principles, Springer
. H.D. Solomon, G.R. Halford, L.R. Kaisand (1988), Low Cycle Fatigue, ASTM STP 942, ASTM, Philadelphia, pp. 209–235.
. Sidney Yip (2005), Handbook of Materials Modeling, Part A, Springer
. O. A. Bauchau, James I. Craig (2009), Structural Analysis: With Applications To Aerospace, Springer
. N. Strömberg (2011), Nonlinear FEA and Design Optimization for Mechanical Engineers, Jönköping University
. ABAQUS VERSION 6.9 (2012), Documentation
. Brian Derby, David A. Hills, Carlos Ruiz (1992), Materials For engineering: A Fundamental Design Approach, Longmann
. R. W. Lewis, Ken Morgan, H. R. Thomas (1996), The Finite Element Method in Heat Transfer Analysis, Chichester: Willey
Refbacks
- There are currently no refbacks.

