VIRTUAL MEASUREMENT SYSTEM BASED ON CMM AND DIGITAL TWIN MODEL

Vidoje KASALICA, Slavenko STOJADINOVIC

Abstract


The purpose of this paper is to improve the quality of measurement inspection process, reduce measurement time and eliminate collisions by modeling virtual measurement system based on coordinate measuring machine (CMM). Digital twin models (DTMs) are becoming more significant in industrial environments as they enable monitoring, control, and simulation of measurements, while also offering the possibility of inspecting mechanical parts or manufacturing processes in a digital environment. In this paper, a virtual measuring system based on CMM, a measuring part and a fixture was created and configured. On the other side, DTM includes virtual and physical components, with the virtual component created in a CAD environment using PTC Creo software. The final output from virtual and real measurements are DMIS files. The measuring part underwent an analysis of metrology for defined form and location tolerance, while for the virtual measuring machine, it was necessary to establish kinematic links between all subsystems of the machine. For the virtual twin of the CMM model to have consistent movement, it was necessary to define the connections between the coordinate systems of the part and the measuring probe, as well as between the part and the CMM. The advantage of this DMT is that, in addition to off-line mode, it can be directly integrated (on-line mode) into complex technological systems.

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