EFFECT OF PROCESS PARAMETERS ON THE COMPRESSIVE BEHAVIOR OF PEKK PARTS FABRICATED BY MATERIAL EXTRUSION ADDITIVE MANUFACTURING
Abstract
The material polyetherketoneketone (PEKK), belongs to the high-performance polymers family and has exceptional mechanical strength, thermal stability and chemical resistance. The material is used in the process of fused filament fabrication (FFF) and have been used in many applications for medical sector, automotive and aerospace. The scope of this study was to analyze the influence of the 3D printing parameters, the internal configuration type (honeycomb) and the infill density on the compressive strength of the 3D printed PEKK-SC specimens. Following the tests, it was concluded that the Fast Honeycomb pattern has higher compressive strength in comparation with the Full Honeycomb configuration. Infill density plays an important role when it comes to 3D printed products and the results related to this study suggests that the value of the compressive strength increases as the percentage of infill density goes up. The Shore D hardness of the material was determined and the microscopic analyze of FFF printed specimens was conducted as well.
Full Text:
PDFReferences
Rubio, E.M., Blanco, D., Marín, M.M., Carou, D., Analysis of the latest trends in hybrid components of lightweight materials for structural uses, Procedia Manufacturing, ISSN: 1877-7058, 2019
Silva, R.D.C., Castro, G.M.D., Oliveira, A.B.D.S., Brasil, A.C.D.M., Effect of 3D-Printed Honeycomb Core on Compressive Property of Hybrid Energy Absorbers: Experimental Testing and Optimization Analysis, Materials, ISSN: 1996–1944, 2024
Kress, G., Winkler. M., Honeycomb sandwich residual stress deformation pattern, Composite Structures, ISSN: 0263-8223, 2009
Tripathi, L., Behera, B. K., 3D Woven honeycomb composites, Journal of Materials Science, ISSN: 1573-4803, 2021
Zaharia, S.M., Lancea, C., Chicos, L.A., Pop, M.A., Caputo, G., Serra, E., Mechanical properties and corrosion behaviour of 316L stainless steel honeycomb cellular cores manufactured by selective laser melting, Transactions of FAMENA, ISSN: 1333-1124, 2017
Bates, S.R., Farrow, I.R., Trask, R.S., Compressive behaviour of 3D printed thermoplastic polyurethane honeycombs with graded densities, Materials & Design, ISSN: 1873-4197, 2019
Kladovasilakis, N., Tsongas, K., Karalekas, D., Tzetzis, D., Architected Materials for Additive Manufacturing: A Comprehensive Review, Materials, ISSN: 1996-1944, 2022
Palaniyappan, S., Sivakumar, N. K., Sikder, P., Alodhayb, A., Muthuramamoorthy, M., Topological design factor optimization in the development of periodic‐type honeycomb lattice structure on the carbon fiber reinforced polyethylene terephthalate glycol composite, Polymer Composites, ISSN: 0272-8397, 2023
Qi, C., Jiang, F., Yang, S., Advanced honeycomb designs for improving mechanical properties: A review, Composites Part B: Engineering, ISSN: 1359-8368, 2021
Cabreira, V., Santana, R.M.C., Effect of infill pattern in Fused Filament Fabrication (FFF) 3D Printing on materials performance, Matéria (Rio de Janeiro), ISSN: 1517-7076, 2020
Ciobanu, R., Ciobanu, O., Malcoci, I. Modern approach for design and manufacturing of products using FDM process, Acta Technica Napocensis-Series: Applied Mathematics, Mechanics, and Engineering, ISSN: 1221 – 5872, 2024
Kucewicz, M., Baranowski, P., Małachowski, J., A method of failure modeling for 3D printed cellular structures, Materials & Design, ISSN: 1873-4197, 2019
Yang, D., Guo, L., Fan, C., Mechanical Behavior of 3D-Printed Thickness Gradient Honeycomb Structures, Materials, ISSN: 1996–1944, 2024
León-Calero, M., Reyburn Valés, S. C., Marcos-Fernández, Á., Rodríguez-Hernandez, J., 3D printing of thermoplastic elastomers: Role of the chemical composition and printing parameters in the production of parts with controlled energy absorption and damping capacity, Polymers, ISSN: 2073-4360, 2021
Lopes, L., Reis, D., Paula Junior, A., Almeida, M., Influence of 3D microstructure pattern and infill density on the mechanical and thermal properties of PET-G filaments, Polymers, ISSN: 2073-4360, 2023
Do, T. D., Le, M. C., Nguyen, T. A., Le, T. H., Effect of infill density and printing patterns on compressive strength of ABS, PLA, PLA-CF materials for FDM 3D printing, Materials Science Forum, ISSN: 1662-9752, 2022
Chicos, L.A., Pop, M.A., Zaharia, S.M., Lancea, C., Buican, G.R., Pascariu, I.S., Stamate, V.M., Fused Filament Fabrication of Short Glass Fiber-Reinforced Polylactic Acid Composites: Infill Density Influence on Mechanical and Thermal Properties, Polymers, ISSN: 2073-4360, 2022
Karad, A. S., Sonawwanay, P. D., Naik, M., Thakur, D. G. Experimental study of effect of infill density on tensile and flexural strength of 3D printed parts, Journal of Engineering and Applied Science, ISSN: 1110-1903, 2023
Aloyaydi, B. A., Sivasankaran, S., Ammar, H.R., Influence of infill density on microstructure and flexural behavior of 3D printed PLA thermoplastic parts processed by fusion deposition modeling, AIMS Materials Science, ISSN: 2372-0484, 2019
Junaid, M., uz Zaman, U. K., Naseem, A., Ahmad, Y., Aqeel, A. B. Material selection in additive manufacturing for aerospace applications using multi-criteria decision making, MATEC Web of Conferences, Vol. 398, pp. 01012, 2024
Pulipaka, A., Gide, K.M., Beheshti, A., Bagheri, Z.S., Effect of 3D printing process parameters on surface and mechanical properties of FFF-printed PEEK, Journal of Manufacturing Processes, ISSN: 1526-6125, 2023
Rashed, K., Kafi, A., Simons, R., Bateman, S., Effects of fused filament fabrication process parameters on tensile properties of polyether ketone ketone (PEKK), The International Journal of Advanced Manufacturing Technology, ISSN: 0268-3768, 2022
Paszkiewicz, S., Lesiak, P., Walkowiak, K., Irska, I., Miądlicki, K., Królikowski, M., Piesowicz, E. and Figiel, P., The mechanical, thermal, and biological properties of materials intended for dental implants: a comparison of three types of poly (aryl-ether-ketones)(PEEK and PEKK), Polymers, ISSN: 2073-4360, 2023
ASTM D695, Standard Test Method for Compressive Properties of Rigid Plastics, ASTM Materials Standards, PA, USA, 2002
Kimya PEKK-SC 3D Filament, https://www.crea3d.com/en/kimya/880-1056-kimya-pekk-sc.html
Vázquez-Silva, E., Pintado-Pintado, J. A., Moncayo-Matute, F. P., Torres-Jara, P. B., Moya-Loaiza, D. P., Effect of Infill Density on the Mechanical Properties of Natural PEEK Processed by Additive Manufacturing, Polymers, ISSN: 2073-4360, 2025
Challa, B. T., Gummadi, S. K., Elhattab, K., Ahlstrom, J., Sikder, P., In-house processing of 3D printable polyetheretherketone (PEEK) filaments and the effect of fused deposition modeling parameters on 3D-printed PEEK structures, The International Journal of Advanced Manufacturing Technology, ISSN: 0268-3768, 2022
Hasan, M. R., Davies, I. J., Pramanik, A., John, M., Biswas, W. K., Potential of recycled PLA in 3D printing: A review, Sustainable manufacturing and service economics, ISSN: 2667-3444, 2024
Dos Reis, M. Q., Carbas, R. J., Marques, E. A., da Silva, L. F., Effect of the Infill Density on 3D-Printed Geometrically Graded Impact Attenuators, Polymers, ISSN: 2073-4360, 2024
Mazlan, M.A., Anas, M.A., Nor Izmin, N.A., Abdullah, A.H., Effects of infill density, wall perimeter and layer height in fabricating 3D printing products, Materials, ISSN: 1996–1944, 2023
Liu, J., Naeem, M.A., Al Kouzbary, M., Al Kouzbary, H., Shasmin, H.N., Arifin, N., Abd Razak, N.A., Abu Osman, N.A., Effect of infill parameters on the compressive strength of 3D-printed nylon-based material, Polymers, ISSN: 2073-4360, 2023
Grimaldo Ruiz, O., Rodriguez Reinoso, M., Ingrassia, E., Vecchio, F., Maniero, F., Burgio, V., Civera, M., Bitan, I., Lacidogna, G., Surace, C., Design and mechanical characterization using digital image correlation of soft tissue-mimicking polymers, Polymers, ISSN: 2073-4360, 2022
Zaharia, S.M., Enescu, L.A., Pop, M.A., Mechanical performances of lightweight sandwich structures produced by material extrusion-based additive manufacturing, Polymers, ISSN: 2073-4360, 2020.
Ansari, A. A., Kamil, M., Izod impact and hardness properties of 3D printed lightweight CF-reinforced PLA composites using design of experiment, International Journal of Lightweight Materials and Manufacture, ISSN: 2589-7225, 2022
Wang, Z., Chen, X., Chen, X., Liang, J., Zeng, D., Gan, Y., Effect of moisture content in polyether-ether-ketone (PEEK) filament on 3D printed parts, Discover Applied Sciences, ISSN: 3004-9261, 2024
Serino, G., Distefano, F., Zanetti, E. M., Pascoletti, G., Epasto, G., Multiscale Mechanical Characterization of Polyether-2-ketone (PEKK) for Biomedical Application, Bioengineering, ISSN: 2306-5354, 2024
Refbacks
- There are currently no refbacks.

